How to Make a Solar Panel (DIY Project)

How to Make a Solar Panel – DIY Solar Panel (s) are taking the world by storm.”

Renewable energy sources or non-renewable energy sources; the idea is to save as much as possible. The Energy Crisis has broken our backs and we really don’t have an obvious way out. So how about generating your own electricity from today?

You might be tempted to ask how that is possible. Well! We can satiate your curiosity. Just walk with us. Don’t look for harnessing the wind or water or any such source. Just make your own solar panel. We claim it’s too easy to build. Don’t say we hadn’t told you.

We will look to heat water and not producing electricity. So lo and behold! Let’s make a panel which will lock sun’s energy in a container.

A Solar Panel has 4 key components:

- Thick glass or Perspex
- 2×4 wood
- Thick plywood board
- Reflective radiator (for insulation)

Assembling a solar panel is no tough task. Just begin with choosing the size of container. Now this does not need you to have a Mensal IQ. All you need to know is what volume of water you are looking to heat. The central idea would be to soak high degree of heat and let the minimal degree escape. Now this is no rocket science either.

Use a thick front face. Glass or Perspex is ideal. It gives adequate green house effect. Remember the monster greenhouse gases, does it ring a bell. Glass would require frames for keeping it tightly positioned.

Drill holes on top and bottom of container for water conduits. Sounds simple and it is simple to execute too. Now thick glass is good at absorbing but we need the inner lining to be marked by something that can insulate and not let the heat pass. Tin foil is a nice option. Even nicer option is a reflective radiator.

Equipment listBacking-board
- Thermometer
- Nuts and bolts
- Screwdrivers
- Frames
- Cutting tools
- Flame weld
- Driller
- Beer ;)

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This “How to Make a Solar Panel” article will not be enough – as you will need schematics/blueprints. However it was intended as a little booster push in the right direction. Schematics/Blueprints are available over the internet. Efficient Planet is a great manual, and you can read my review of it here. It is replete with great step by step instruction.

Use thermometers or else you will have to be very circumspect. Sometimes water reaches very high levels of temperatures that can cause real skin burns. Now don’t start imagining all that.

Well – I hope this short & sweet How to Make a Solar Panel article has inspired you to do a bit of research one probably one of the more fun DIY projects.

4 Responses to “How to Make a Solar Panel (DIY Project)”

  1. Bored says:

    Not sure if beer and flame welds go well together. Def gonna give this a try over the weekend, thanks!

  2. Al says:

    It’s Mensa – not Mensal.

  3. This is an idea that’s time has come. We, as a race, need to explore and develop sources of energy that do not impact on our already fragile environment.

    There is an increasing shift in consciousness about solar and geothermal energy as good non-polluting resources to supply our needs.

  4. mark c says:

    Great information about how to make a solar panel, I found this website to be very helpful with advice about where to go to get good information, give it a try http://www.solarhow.org/

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